by Chris Diamantes Chris Diamantes

Pail Palletizer with Integrated Stretch Wrapper

KA-20-004 – Kinesys Automation has expanded it’s line of palletizers to include an integrated stretch wrapper, allowing for unstable pallets to be automatically stretch wrapped immediately following palletizing.  Through handshaking controls, the stretch wrapper is automatically triggered to initiate its cycle and in turn prevents the palletizer from initiating a new cycle until the pallet has been removed and an empty pallet is placed in position.

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Specifications

Line Configuration

  • Power: 460 VAC, 80PSIG
  • Container Types: 5 gallon plastic pails

Palletizer Options

  • Z-Axis: servo-pneumatically actuated
  • Max Pallet Height: up to 60 inches
  • Pallet Patterns: customizable pallet patterns
  • Pail Rotate Station: for handle position
  • Pallet Guide: for 48″x48″ size pallet
  • Safety: dual access doors
by Jim Manoussakis Jim Manoussakis

4-Head Net Weigh Filler, Lid Placer, Lid Closer & Fully Automated Palletizer

KA-20-005 – Kinesys Automation introduces its latest development of a full featured pail line spanning filling through palletizing.

The fully automated line designed for 5 gallon plastic pails, includes a 4-headed net weigh filler (expandable to 5-heads), a versatile lid placer to accommodate lids from 4 manufacturers, and a high throughput pail palletizer.    The line further includes a top sheet dispenser and a stretch wrapper.  Set to process 24 pails per minute, the line ejects a completed pallet at the rate of 1 pallet in 90 seconds.

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Specifications

Line Configuration

  • Power: 460 VAC, 80PSIG
  • Max Throughput: up to 24 containers per minute
  • Container Types: 5 gallon plastic pails

Filler

  • Type: 4-head (expandable to 5), net-weigh
  • Filling Material: driveway sealant
  • Valve Type: cone valve

Lid Placer

  • Lid Type: 5 gallon plastic lid without bung
  • Lid Stack Accumulator: 7 in process stacks, 40 lids per stack

Lid Closer

  • Type: roller closer

Pallet Dispenser

  • Pallets per Stack: holds up to 11 pallets

Palletizer

  • Type: 4-head, high throughput
  • Z-Axis: servo
  • Max Pallet Height: up to 60″
  • Pallet Patterns: 4×3
  • Safety: full length light curtain

Conveyors

  • Pails: Poly-V Belt, 1.9″ roller diameter with DC powered roller
  • Pallets: CDLR, 2-1/2″ roller diameter with DC powered roller
by Jim Manoussakis Jim Manoussakis

XP Pail Palletizer

KA-20-002 – Semi-Automatic, low throughput pail palletizer, designed for palletizing 6 pails per minute. This system incorporates servo drives for x and y positioning, and servo-pneumatics for z positioning.  Empty pallets are manually introduced into the palletizer and completed pallets are manually retrieved.  This system can palletize a range of pails with interchangeable pick-up heads.  Through Kinesys Automation’s proprietary software, pallet patterns can be designed and saved directly on the HMI.  Working space is safeguarded with poly-carbonate guarding and access doors for access to the pallet and in-feed conveyor.

This system is rated for Class 1, Div 2, environments.

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Specifications

Machine Configuration

  • Power: 460VAC, 80PSIG
  • Max Throughput: up to 6 pails per minute
  • Container Types: metal pails
  • Max Pallet Height: up to 50 inches

Options

  • Z-Axis: servo-pneumatic actuator
  • Pail sizes: 5-gallon pail
  • Pallet Size: 48″ x 40″
  • Safety: Safety access doors
  • Explosion-Proof: Class 1, Div 2
by Jim Manoussakis Jim Manoussakis

Pail Palletizer

KA-20-001 – Semi-Automatic, low throughput pail palletizer, designed for palletizing 6 pails per minute. This system incorporates servo drives for x and y positioning, and servo-pneumatics for z positioning.  Empty pallets are manually introduced into the palletizer and completed pallets are manually retrieved.  This system can palletize a range of pails with interchangeable pick-up heads.  Through Kinesys Automation’s proprietary software, pallet patterns can be designed and saved directly on the HMI.  Working space is safeguarded with poly-carbonate guarding and access doors for access to the pallet and in-feed conveyor.

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Specifications

Machine Configuration

  • Power: 460VAC, 80PSIG
  • Max Throughput: up to 6 pails per minute
  • Container Types: metal
  • Max Pallet Height: up to 50 inches

Options

  • Z-Axis: servo-pneumatic actuator
  • Pail sizes: 5-gallon pail
  • Pallet Size: 48″ x 40″
  • Safety: Safety access doors
by Jim Manoussakis Jim Manoussakis

Fully-Automatic Palletizer With Pallet Dispenser

KA-19-005 – Capitalizing on its modular and flexible design platform, Kinesys Automation has developed a fully automated pail palletizing system, inclusive of a lid placer, lid closer, and palletizer, pallet dispenser and associated pallet conveyors.

Featuring the most compact possible footprint, the system can be configured to eject a finished pallet out of any side of the palletizer.

System features interchangeable pick-up heads to allow for palletizing of pails or cases.

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Specifications

Line Configuration

  • Power: 460VAC, 80PSIG
  • Max Throughput: up to 20 pails per minute
  • Container Types: 5 gallon plastic pails

Palletizer Options

  • Z-Axis: servo positioning system
  • Max Pallet Height: up to 60 inches
  • Pallet Patterns: semi-customizable pallet patterns with 4 or 3 pails per row
  • Pallet guides: for 48″x46″ pallets
  • Safety: full length light curtains with muting sensors

Pallet Dispenser Options

  • Pallets Per Stack: holds up to 11 pallets
by Chris Diamantes Chris Diamantes

Filler, Lid Closer and Palletizer

KA-19-003 – Capitalizing on its modular and flexible design platform, Kinesys Automation has developed a single integrated filler, lid closer, and palletizer with a single control system. Each sub-system communicates via Ethernet, resulting in plug and play functionality that can be removed, enabled, or disabled independently of one another.

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Specifications

Line Configuration

  • Power: 460VAC, 80PSIG
  • Max Throughput: up to 6 pails per minute
  • Container Types: 5 gallon metal and plastic pails, 3 gallon metal and plastic pails
  • Options: secondary check weigher

Filler Options

  • Filling Type: net-weigh (gravimetric)
  • Filling Material: paints and adhesives
  • Adjustable Valve Height: for accommodating various size containers

Palletizer Options

  • Z-Axis: servo-pneumatically actuated
  • Max Pallet Height: up to 60 inches
  • Pallet Patterns: customizable pallet patterns
  • Pail Rotate Station: for handle position
  • Pallet Guide: for 48″x48″ size pallet
  • Safety: integrated light curtains

Lid Closer Options

  • Type: pressure and crimp lid closer
  • Adjustable Height: for accommodating various container heights
  • Safety: integrated light curtains
by Chris Diamantes Chris Diamantes

Lid Closer, Cross-Push Conveyor, Pail/Jug Palletizer

KA-18-010 – Capitalizing on its modular and flexible design platform, Kinesys Automation has developed a single stand-alone lid closer, custom cross-push conveyor and palletizer with a single control system.

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Specifications

Line Configuration

  • Power: 460VAC, 80PSIG
  • Max Throughput: up to 6 containers per minute
  • Container Types: 5 and 7 gallon metal and plastic pails, 5 and 7 gallon jugs
  • Options: infeed cross-push conveyor for material transfer

Palletizer Options

  • Z-Axis: servo-pneumatic actuator
  • Max Pallet Height: up to 60 inches
  • Pallet Patterns: customizable pallet patterns
  • Pail Rotate Station: for handle position
  • Pallet Guides: for 48″x48″,  48″x40″ and 42″x30″ size pallets
  • Safety: light curtains

Lid Closer Options

  • Type: roller closer
  • Safety: class 1, div 2
by Kinesys Kinesys

Fully-Automatic Palletizer With Pallet Dispenser and Lid Closer

KA-10-007 – Capitalizing on its modular and flexible design platform, Kinesys Automation has developed a fully integrated pail packaging line, equipped with a lid placer, lid closer, and fully automatic palletizer with a pallet dispenser.

Assembly1 (1)

Specifications

Line Configuration

  • Power: 460VAC, 80PSIG
  • Max Throughput: up to 20 pails per minute
  • Container Types: 5 gallon steel pails
  • Safety Rating: Class 1, Div 2

Palletizer Options

  • Z-Axis: servo-pneumatic positioning system
  • Max Pallet Height: up to 60 inches
  • Pallet Patterns: semi-customizable pallet patterns with 4 or 3 pails per row
  • Pallet guides: for 48″x46″ pallets
  • Safety: full length light curtains with muting sensors

Pallet Dispenser Options

  • Pallets Per Stack: holds up to 11 pallets

Lid Placer Options

  • Lid Types: 5 gallon metal crimp style lids
  • Max Stack Height: 40 inches high
  • Lids Per Stack: 60 lids

Lid Closer Options

  • Type: pressure and crimp lid closer
  • Power: pneumatic
  • Safety: polycarbonate safety guards
by Kinesys Kinesys

4 Axis Case Palletizer

KA-17-007 – Semi-Automatic, low throughput case palletizer, designed for palletizing 4 cases per minute. System incorporates servo drives for x, y and theta positioning, and servo-pneumatics for z positioning.  Empty pallets are manually introduced into the palletizer and completed pallets are manually retrieved.  System can palletize cases ranging in size from 12″x6″x8″ to 13″x10″x12″.  Through Kinesys Automation’s proprietary software, pallet patterns can be designed and saved directly on the HMI.  Working space is safeguarded with a pair of light curtains and a poly-carbonate door for access to the in-feed conveyor.

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Specifications

Machine Configuration

  • Power: 460VAC, 80PSIG
  • Max Throughput: up to 6 cases per minute
  • Container Types: cases
  • Max Pallet Height: up to 65 inches

Options

  • Z-Axis: servo-pneumatic actuator
  • Multiple case sizes: 12″x6″x8″ up to 13″x10″x12″
  • Pallet Patterns: customer can customize infinite pallet patterns via HMI
  • Pallet Size: 48″ x 40″
  • Safety: light curtains and safety access door
by Kinesys Kinesys

Filler, Lid Placer, Lid Closer and Palletizer

KA-16-011 – Capitalizing on its modular and flexible design platform, Kinesys Automation has developed a single integrated filler, lid placer, lid closer, and palletizer with a single control system. Each sub-system communicates via Ethernet, resulting in plug and play functionality that can be removed, enabled, or disabled independently of one another.

4

Specifications

Line Configuration

  • Power: 460VAC, 80PSIG
  • Max Throughput: up to 6 cases per minute
  • Container Types: 5 gallon pails and 1/4 drums
  • Options: infeed accumulation gravity conveyor

Filler Options

  • Filling Type: net-weigh (gravimetric)
  • Filling Material: oil and lubricants
  • Adjustable Valve Height: for accommodating various size containers

Palletizer Options

  • Z-Axis: pneumatically actuated with analog position feedback
  • Max Pallet Height: up to 60 inches
  • Pallet Patterns: customizable pallet patterns
  • Pail Rotate Station: for handle position
  • Pallet Guides: for 48″x48″ and 48″x40″ size pallets
  • Safety: dual access doors on two sides with safety interlocks

Lid Placer Options

  • Infeed Accumulator: accommodates 3 extra stacks of lids
  • Lids Per Stack: 20 lids
  • safety: dual access doors with safety interlocks

Lid Closer Options

  • Type: pressure and crimp lid closer
  • Motorized Adjustable Height: for accommodating various container heights
  • Safety: dual access doors with safety interlocks