by Chris Diamantes Chris Diamantes No Comments

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KA-17-007 – Semi-Automatic, low throughput case palletizer, designed for palletizing 4 cases per minute. System incorporates servo drives for x, y and theta positioning, and servo-pneumatics for z positioning.  Empty pallets are manually introduced into the palletizer and completed pallets are manually retrieved.  System can palletize cases ranging in size from 12″x6″x8″ to 13″x10″x12″.  Through Kinesys Automation’s proprietary software, pallet patterns can be designed and saved directly on the HMI.  Working space is safeguarded with a pair of light curtains and a poly-carbonate door for access to the in-feed conveyor.

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Machine Configuration

  • Power: 460VAC, 80PSIG
  • Max Throughput: up to 6 cases per minute
  • Container Types: cases
  • Max Pallet Height: up to 65 inches

Options

  • Z-Axis: servo-pneumatic actuator
  • Multiple case sizes: 12″x6″x8″ up to 13″x10″x12″
  • Pallet Patterns: customer can customize infinite pallet patterns via HMI
  • Pallet Size: 48″ x 40″
  • Safety: light curtains and safety access door
by Chris Diamantes Chris Diamantes

Volumetric Filler, Pail Inverter, and Crimp Closer

KA-18-012 – Kinesys Automation has developed its latest addition to flexible filling, highlighting the versatility of filling and processing multiple size pails. Using a standalone filler featuring interchangeable pressure plates and fill valves, with a standalone pail inverter and a fully pneumatic standalone lid crimper, Kinesys Automation has once again demonstrated the benefits of modular automation.

This specially designed filler used a servo-pneumatic system to lower a plate into an empty pail. The pressure of the product flowing into the pail will then raise the plate to a calculated height determined by the volume. The pressure and volume can be set through the HMI and saved into recipes for different filling configurations. 

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Line Configuration

  • Power: 110 VAC, 80PSIG
  • Container Types: 7 gallon and 5 gallon metal pails

Filler Options

  • Filling Type: volumetric
  • Filling Material: adhesives
  • Adjustable Height: automatic
  • Safety: dual palm switches
  • Options: servo-pneumatic bottom up, check weigher

Inverter Options

  • Pail Sizes: 7 gallon and 5 gallon
  • Safety: dual palm switches
  • Speed Adjustment: manual

Crimper Closer Options

  • Power: 80 psig
by Chris Diamantes Chris Diamantes

Lid Closer, Cross-Push Conveyor, Pail/Jug Palletizer

KA-18-010 – Capitalizing on its modular and flexible design platform, Kinesys Automation has developed a single stand-alone lid closer, custom cross-push conveyor and palletizer with a single control system.

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Line Configuration

  • Power: 460VAC, 80PSIG
  • Max Throughput: up to 6 containers per minute
  • Container Types: 5 and 7 gallon metal and plastic pails, 5 and 7 gallon jugs
  • Options: infeed cross-push conveyor for material transfer

Palletizer Options

  • Z-Axis: servo-pneumatic actuator
  • Max Pallet Height: up to 60 inches
  • Pallet Patterns: customizable pallet patterns 
  • Pail Rotate Station: for handle position 
  • Pallet Guides: for 48″x48″,  48″x40″ and 42″x30″ size pallets
  • Safety: light curtains 

Lid Closer Options

  • Type: roller closer
  • Safety: class 1, div 2
by Chris Diamantes Chris Diamantes

Fully Automatic Filler, Lid Dropper, Roller Closer and Accumulation Table

KA-18-007 – Kinesys Automation has developed its latest addition to flexible filling, highlighting the versatility of filling and processing cans and bottles on a single line. Using a rotary indexing filler featuring interchangeable valves and nozzles, with an integrated infeed rotary table, lid dropper, roller closer and outfeed accumulation table, Kinesys Automation has once again demonstrated the benefits of modular automation.

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Line Configuration

  • Power: 110VAC, 80PSIG
  • Container Types: 1/2 pint to gallon size friction plug cans

Filler Options

  • Indexing Style: rotary indexer
  • Filling Type: net-weigh (gravimetric)
  • Filling Material: paint
  • Adjustable Height: manual

Lid Dropper Options

  • Lid Sizes: 1/2 pint to gallon size friction plug lids
  • Adjustable Height: manual
  • Size Adjustment: manual

Roller Closer Options

  • Adjustable Height: manual
by Kinesys Kinesys

Fully-Automatic Palletizer With Pallet Dispenser

KA-10-007 – Capitalizing on its modular and flexible design platform, Kinesys Automation has developed a fully integrated pail packaging line, equipped with a lid placer, lid closer, and fully automatic palletizer with a pallet dispenser.

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Line Configuration

  • Power: 460VAC, 80PSIG
  • Max Throughput: up to 20 pails per minute
  • Container Types: 5 gallon steel pails
  • Safety Rating: Class 1, Div 2

Palletizer Options

  • Z-Axis: servo-pneumatic positioning system
  • Max Pallet Height: up to 60 inches
  • Pallet Patterns: semi-customizable pallet patterns with 4 or 3 pails per row
  • Pallet guides: for 48″x46″ pallets
  • Safety: full length light curtains with muting sensors

Pallet Dispenser Options

  • Pallets Per Stack: holds up to 11 pallets

Lid Placer Options

  • Lid Types: 5 gallon metal crimp style lids
  • Max Stack Height: 40 inches high
  • Lids Per Stack: 60 lids

Lid Closer Options

  • Type: pressure and crimp lid closer
  • Power: pneumatic
  • Safety: polycarbonate safety guards
by Kinesys Kinesys

Screw Lid Placer and Closer

KA-12-002 – Based on its modular approach of integrated systems, Kinesys Automation developed a standalone lid placer and lid closer for screw-on type lids on containers of varying heights. When a container passes underneath the lid placer station, the pail is raised off the conveyor. A lid is then picked off the stack and placed onto that container. The pail is then dropped back onto the conveyor to allow it to index into the closer station, where it is again lifted off the conveyor. While raised, the lid is held firmly while the pail is spun until the lid is tightened to a controlled setting. At the conclusion, the pail is lowered onto the conveyor where it is ejected from the system.

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Machine Configuration

  • Power: 460VAC, 80PSIG
  • Max Throughput: up to 8 pails per minute
  • Container Types: 5 gallon plastic screw-on lids

Options

  • Infeed Accumulator: accommodates 4 stacks
  • Lids Per Stack: 15 lids
by Kinesys Kinesys

Filler, Lid Dropper, Roller Closer and Stand-Alone Lid Closer

KA-15-010 – Kinesys Automation has developed its latest addition to flexible filling, highlighting the versatility of filling and processing cans and bottles on a single line. Using a standalone filler featuring interchangeable valves and nozzles, with a standalone pressure closer and a standalone lid dropper/roller closer, Kinesys Automation has once again demonstrated the benefits of modular automation.

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Line Configuration

  • Power: 460VAC, 80PSIG
  • Container Types: 1/2 pint to gallon size friction plug cans; quart size bottles

Filler Options

  • Filling Type: net-weigh (gravimetric)
  • Filling Material: paint
  • Adjustable Height: manual

Lid Dropper Options

  • Lid Sizes: 1/2 pint to gallon size friction plug lids
  • Adjustable Height: manual
  • Size Adjustment: manual

Roller Closer Options

  • Adjustable Height: manual
by Kinesys Kinesys

Pail Denester, Filler, Lid Placer, Lid Closer and Accumulator

KA-16-016 – Capitalizing on its modular and flexible design platform, Kinesys Automation has developed a single integrated pail denester, filler, lid placer, and lid closer with a single control system. Each sub-system communicates via Ethernet, resulting in plug and play functionality that can be removed, enabled, or disabled independently of one another.

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Line Configuration

  • Power: 460VAC, 80PSIG
  • Max Throughput: up to 10 pails per minute
  • Container Types: 1 and 3 gallon plastic pails
  • Options: outfeed accumulation gravity conveyor

Filler Options

  • Filling Type: net-weigh (gravimetric)
  • Filling Material: Ink
  • Valve Type: cone valve
  • Adjustable Valve Height: manual

Pail Denester Options

  • Max Stack Height: 36″
  • Infeed Accumulator: accommodates 5 stacks of pails
  • Pails Per Stack: 40 pails
  • Safety: dual access doors with safety interlocks

Lid Placer Options

  • Placer Style: slide and strip
  • Infeed Accumulator: accommodates 4 stacks of lids
  • Lids per Stack: 40 lids

Lid Closer Options

  • Closer Style: roller closer
  • Adjustable Height: manual
by Kinesys Kinesys

Filler, Lid Placer, Lid Closer and Palletizer

KA-16-011 – Capitalizing on its modular and flexible design platform, Kinesys Automation has developed a single integrated filler, lid placer, lid closer, and palletizer with a single control system. Each sub-system communicates via Ethernet, resulting in plug and play functionality that can be removed, enabled, or disabled independently of one another.

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Line Configuration

  • Power: 460VAC, 80PSIG
  • Max Throughput: up to 6 cases per minute
  • Container Types: 5 gallon pails and 1/4 drums
  • Options: infeed accumulation gravity conveyor

Filler Options

  • Filling Type: net-weigh (gravimetric)
  • Filling Material: oil and lubricants
  • Adjustable Valve Height: for accommodating various size containers

Palletizer Options

  • Z-Axis: pneumatically actuated with analog position feedback
  • Max Pallet Height: up to 60 inches
  • Pallet Patterns: customizable pallet patterns 
  • Pail Rotate Station: for handle position 
  • Pallet Guides: for 48″x48″ and 48″x40″ size pallets 
  • Safety: dual access doors on two sides with safety interlocks 

Lid Placer Options

  • Infeed Accumulator: accommodates 3 extra stacks of lids
  • Lids Per Stack: 20 lids
  • safety: dual access doors with safety interlocks

Lid Closer Options

  • Type: pressure and crimp lid closer
  • Motorized Adjustable Height: for accommodating various container heights
  • Safety: dual access doors with safety interlocks